HCD.PM Cylindrical PCD Cutter – Product Features
Adjustable diamond particle size and cobalt content to match various wear resistance, impact resistance, and thermal conductivity. Cylindrical PCD cutters are ideal for micro-blade cutting with flexible designs to meet special requests.
- High hardness and wear resistance.
- Enables the design of complex blade shapes, suitable for processing materials such as aluminum alloys and ceramics.
- Cylindrical diamond tool blanks have no restrictions on the geometry of the drill bit design.
- The drill’s inclination angle can be designed and processed according to different machining requirements.
- The lifespan of PCD drills is 10 times longer than that of alloy tools.
Application areas:
- Suitable for various precision milling, drilling operations, CoWoS processes, and industries such as electronics, aerospace, medical devices, and semiconductors.
- Suitable for cutting various semiconductor substrates, including silicon carbide substrates, glass substrates, ceramic substrates, and alumina substrates.
Product features
Model | Product Types | Application | Granularity | 1. Diameter | Helix Angle | 2. Blade Length | 3. Matrix |
HCD.PM | Cylindrical Type | Milling, drilling | Fine Medium Coarse | Blank: ∅1.5~∅25 Finished: ∅3~∅25 | N/A | 0.5~6 | 1~16 |
※ Unit of size(MM)
Material characteristics
Please note
1. Inclination angle: Single-point PCD tools should not be aligned vertically with the center of the grinding wheel; they should typically be tilted by 10-15°. 2. Handle with care: When placing the PCD tool into the holder, avoid contact between the tool and the grinding wheel surface to prevent damage to both the tool and the wheel. 3. Prevent overheating: Do not quench heated dressing tools. When dry dressing, allow sufficient time for the PCD tool to cool down to avoid damage from overheating. 4. Choose the right tool: When ordering PCD tools, consider their application range. Particularly when machining ferrous metals, chemical reactions between the diamond and the carbon in steel can accelerate tool wear. 5. Maintenance and cleaning: When changing tools, remove all broken tool fragments to prevent further tool damage. Ensure that the machining equipment is stable, as unstable equipment can cause vibration and lead to tool breakage. 6. Storage: Store PCD tools separately, avoiding direct contact between tool tips to prevent damage.