What is a polishing agent, sponge, or wool? How are these materials used together?

What is a polishing agent, sponge, or wool? How are these materials used together? A polishing agent consists of abrasives combined with a medium, which can be water, oil, or alcohol-based substances. Different additives are added by various manufacturers to disperse the abrasive material within the medium. Finally, the polishing agent is paired with a polishing cloth to achieve the desired grinding and polishing effect. First, let’s understand the common types of abrasives, generally divided into two categories: superhard abrasives and regular abrasives. There are only two types of superhard abrasives—diamond and cubic boron nitride (CBN). Common regular abrasives include silicon carbide (also known as carborundum), aluminum oxide (also known as corundum), zirconium oxide, and silicon oxide. In polishing, certain acids or bases are often added to the medium to achieve a corrosion-polishing effect. For example, when polishing stone or stainless steel, a small amount of acid (such as hydrochloric acid) may be added to the polishing agent. When polishing ceramics or silicon carbide materials, an alkaline solution (such as potassium permanganate) might be used. Hydrogen peroxide and other process methods may also be added to the medium to soften and activate the surface of the workpiece, improving the polishing rate and enhancing the surface quality.

As a result, the selection of polishing cloth becomes extremely important. Different types of polishing cloths have varying resistance to acids and bases, as well as different porosity and water absorption rates, which allow them to hold abrasive particles of different sizes for optimal polishing efficiency. For example: For coarse polishing, it is suitable to choose polishing cloths made of foam materials with large pores, or slightly harder cloths, to achieve rapid material removal. For intermediate polishing, the main goal is to remove the marks left by the coarse polishing and create uniform, consistent polishing patterns on the workpiece’s surface. A woven material with a bit of hardness is appropriate to achieve the desired surface effect. For final fine polishing, the goal is to ensure no marks or even the slightest scratches, as any minor scratch could ruin the entire process. At this stage, a material with higher water or oil retention and a porous texture, such as long or short nap fabric, should be selected. This provides adequate lubrication, preventing the generation of heat during polishing, which could lead to dry polishing, abrasive particle clumping, and ultimately, the formation of undesirable micro-scratches.

Below is a summary of common abrasive types along with recommendations for pairing abrasives and polishing cloths:

Superhard abrasives

Diamond

Cubic boron nitride

cBN

Regular abrasives

Black silicon carbide

C

Green Silicon Carbide

GC

Brown Aluminum Oxide

A

White Aluminum Oxide

WA

Pink Aluminum Oxide

PA

Hybrid Aluminum Oxide

HA

Artificial Aluminum Oxide

AE

Aluminum Zirconium Oxide

AZ

Zirconium oxide

Z

silicon dioxide (SiO2)

SiO2

Process

Types of Polishing Cloth

Product Description

Types of Polishing Solution/Compound

Material characteristics

Scope of Application

Rough polishing

PolypropyleneHard fabric, lint-free, with adhesive backingIron-based and thermally sprayed metal coatings

6μm and above

Diamond

Acetate FiberRigid compressed perforated non-woven fabric with adhesive backingCeramics, carbides, petrographic, hard metals, glass and metal-based composites
Nylon Brush  
Pig Bristle BrushSimilar to human hair, from root to end is from thick to thin, good elasticity.Ceramics, carbides, petrographic, hard metals, glass and metal-based composites
Sisal BrushNatural fiber, good water absorptionCeramics, carbides, petrographic, hard metals, glass and metal-based composites
Wool WheelHardness and density can be produced according to requirements, with good abrasion resistance.Titanium alloy, stainless steel, die steel, hard alloys, plastics, metal plating

medium polish

Nylon Knitting

Medium hardness nylon fabric, oil-resistant, lint-free, with adhesive backingIron-based, sintered carbides and cast iron

6μm and above

Diamond

polypropylene

Compressed nonwoven fabric with adhesive backingIron-based, non-ferrous metals, electronic packaging, printed circuit boards, thermal spray coatings, cast iron, ceramics, minerals, composite materials, plastics

15-0.02μm

Diamond/Aluminum Oxide/Silicon Oxide

Knitting Wool

Soft synthetic fabric, lint-free, with adhesive backingIron-based, non-ferrous metals, microelectronics, coatings

15-0.02μm

Diamond/Aluminum Oxide

Acetate WeaveMedium Durometer Synthetic Silk Fabric with Adhesive BackingIron-based, non-ferrous metals, microelectronics, coatings

9-1μm

Diamond

Wool WheelHardness and density can be produced according to requirements, with good abrasion resistance.Titanium alloy, stainless steel, die steel, hard alloys, plastics, metal plating 
Horse Hair BrushSoftness between pig bristle and wool, good toughness, polishing is recommended to use horsehair.Titanium alloy, stainless steel, die steel, hard alloys, plastics, metal plating 

fine polish

Polyester NylonSoft plush rayon with adhesive backingIron-based, non-ferrous metals, ceramics, composites, printed circuit boards, cast iron, plastics, and electronic components.

5-0.003μm

Diamond/Aluminum Oxide/Silicon Oxide

Polyester FiberSoft plush fabric with adhesive backingIron-based, non-ferrous metals

3-0.003μm

Diamond/Aluminum Oxide/Silicon Oxide

Foaming Neoprene

Soft, short pile synthetic velvet with adhesive backingSoft non-ferrous metals, microelectronic packaging materials

1-0.003μm

Diamond/Aluminum Oxide/Silicon Oxide

Foaming Neoprene

Porous, chemically resistant synthetic fabric with adhesive backing

Titanium alloy, stainless steel, lead/tin materials, solder, electronic packaging, soft non-ferrous metals, plastics

 woolen brushSoft but slightly less flexible, won’t leave brush marks

Titanium alloy, stainless steel, die steel, hard alloys, plastics, metal plating

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