Manufacturing Process of Grinding Wheels

Grinding wheels are an essential consumable in the general tool processing industry. You often see diamond grinding wheels being used in factories, but have you ever wondered how they are made? What are the processes and techniques involved in their production? Let us take you behind the scenes to uncover the top-level production secrets of diamond grinding wheel manufacturers.

Selection of Mold Steel Materials

The appearance of steel patterns on molds usually has two main causes: One is the quality of steel material ,many mold manufacturers choose lower-quality steel to save costs, which can result in surface patterns and fine lines after the molds undergo polishing. Under light, these patterns can cause distortion, and polishing can only alleviate the visibility of these steel patterns. The other reason is the polishing technician lacks adequate skills, it may also lead to the development of steel patterns on the mold surface.

When to Choose Polycrystalline and Monocrystalline?

We have previously discussed the differences between monocrystalline and polycrystalline diamonds, but how should they be applied in practice? In what situations should monocrystalline be chosen, and in what situations should polycrystalline be used? What kind of surface results can be expected from their use? Let’s dive in and find out.

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Monocrystalline vs. Polycrystalline?

A monocrystalline, also known as a single crystal, is a crystal where the internal particles are arranged in a regular and periodic manner in three-dimensional space. In other words, the entire crystal is composed of a uniform spatial lattice in all three dimensions, and the arrangement of particles within the crystal is long-range ordered.

First Step in Choosing Polishing Materials

Many people often ask during the polishing process, “Should I use sandpaper for this surface, or opt for a specific grade of diamond paste abrasive?” When it comes to selecting polishing materials like diamond paste or the grit number of a grinding wheel, how do we determine which grit number can achieve the desired result? Let big data and statistical analysis provide you with the answer.

Prevention of Pitting

The formation of pitting during polishing—Is it a material issue or a technique problem? If it’s a technique issue, can it be prevented? To solve this problem, we first need to understand how it occurs. There are three main reasons behind this issue. Let’s take a closer look!

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