HCD.LXZ Spiral PCD cutters Product Features
Adjustable spiral angle distribution of diamonds based on processing materials, facilitating chip removal enhanced cutting efficiency. High hardness, fast chip removal, and good thermal conductivity, suitable for high-speed cutting.
- Spiral diamond tools have characteristics such as high hardness, high compressive strength, fast chip evacuation, good thermal conductivity, and excellent wear resistance.
- Suitable for high-speed cutting of materials like composites and ceramics, ideal for high-precision machining.
- High thermal conductivity and efficient chip evacuation performance.
- Customizable spiral structures to enhance machining efficiency.
- The lifespan of PCD drills is 10 times longer than that of alloy tools.
- Different diamond grainularity can meet the requirements for processing various materials.
Application areas:
- Suitable for various precision high-speed milling operations, CoWoS processes, precision machining, and mold manufacturing.
- Suitable for cutting various semiconductor substrates, including silicon carbide substrates, glass substrates, ceramic substrates, and alumina substrates.
Product features
Model | Product Types | Application | Granularity | 1. Diameter | Helix Angle | 2. Blade Length | 3. Matrix |
HCD.LXZ | Spiral | High-speed milling | Fine Medium Coarse | ∅6.5~∅12.5 | 30° | 6~20 | N/A |
※ Unit of size(MM)
Material characteristics
Please note
1. Inclination angle: Single-point PCD tools should not be aligned vertically with the center of the grinding wheel; they should typically be tilted by 10-15°. 2. Handle with care: When placing the PCD tool into the holder, avoid contact between the tool and the grinding wheel surface to prevent damage to both the tool and the wheel. 3. Prevent overheating: Do not quench heated dressing tools. When dry dressing, allow sufficient time for the PCD tool to cool down to avoid damage from overheating. 4. Choose the right tool: When ordering PCD tools, consider their application range. Particularly when machining ferrous metals, chemical reactions between the diamond and the carbon in steel can accelerate tool wear. 5. Maintenance and cleaning: When changing tools, remove all broken tool fragments to prevent further tool damage. Ensure that the machining equipment is stable, as unstable equipment can cause vibration and lead to tool breakage. 6. Storage: Store PCD tools separately, avoiding direct contact between tool tips to prevent damage.