Diamond roller
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Introduction:
Diamond dressing rollers provide the best solutions for process optimization in grinding wheel shaping, commonly used for high-precision formed grinding wheel dressing (materials: aluminum oxide, silicon carbide, CBN grinding wheels, etc.).
Applies to:
Precision components in industries such as bearings, ball screws, linear guides, gears, cutting tools and fixtures, automotive, and aerospace. Automated dressing operations that maintain grinding wheel shape accuracy during form or batch grinding processes.
Technical Processes:
| Technical Processes: |
Reverse electroforming |
Sintering |
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Introduction |
Using reverse electroplating to adhere diamonds to the substrate surface ensures that each abrasive grain actively participates in the grinding process, providing a longer service life. | The pre-fabricated rollers are installed in a mold, and then a mixture of diamond and bonding agent abrasive is poured in and subjected to high-temperature and high-pressure sintering.
After cooling, the diamond grains are exposed by dressing. Compared to the grain thickness alone, this method allows for an abrasive layer thickness of 2-3mm. Often manufactured in the form of dressing rollers or dressing cups. |
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Suitable for: |
Ideal for workpieces requiring tight tolerances and intricate profiling. | Ideal for maintaining the original shape of simple profiles with relaxed precision needs. Applicable for dressing ceramic bonded CBN grinding wheels. |
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Diamond Selection |
Natural/Artificial |
Natural/Artificial/CVD |
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Diamond Arrangement |
Regular/Irregular |
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Sample pictures
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