HCD.GZ Tubular PCD Cutters Product Features
Unique tubular design provides high toughness, suitable for long blades and less prone to breakage. Especially suitable for micro or spiral cutting.
- Tubular diamond tool blanks, with their tubular structure, allow for more flexible blade design.
- Tubular tool blanks are applied in micro tools.
- The tool’s wear resistance is significantly higher than that of alloy tools.
- Processing speed can be increased by more than 10 times.
Application areas:
- Suitable for various precision high-speed milling operations and CoWos processes, including precision machining, sapphire processing, semiconductor, electronics, aerospace, and medical industries.
- Suitable for cutting various semiconductor substrates, including silicon carbide substrates, glass substrates, ceramic substrates, and alumina substrates.
Product features
| Model | Product Types | Application | Granularity | 1. Diameter | Helix Angle | 2. Blade Length | 3. Matrix |
| HCD.GZ | Tubular | High-speed milling | Thin
Medium Thick |
∅6~∅16 | 30° | 6~12 | N/A |
※ Unit of size(MM)
Material characteristics
Please note
1. Inclination Angle: Single-point PCD tools should not be aligned perpendicular to the grinding wheel center; they typically need to be inclined 10-15°.
2. Careful Placement: When placing the PCD tool into the collet, be sure to avoid collisions between the tool and the grinding wheel surface to prevent damage to the tool or the grinding wheel.
3. Avoid Overheating Damage: Do not quench hot dressing tools. When performing dry dressing, allow sufficient time for the PCD tool to cool down fully to avoid damage caused by overheating.
4. Select Appropriate Tools: When ordering PCD tools, consider the tool’s applicable range. Especially when machining ferrous metals, the chemical reaction between diamond and carbon in steel may accelerate tool wear.
5. Maintenance and Cleaning: When replacing tools, remove all broken tool fragments first to prevent secondary damage to the tools. Ensure that the processing equipment is stable, as unstable equipment is prone to vibrations, which can cause the tools to break.
6. Storage: When storing PDC tools, place them separately and do not place the tips facing each other to avoid damage to the tools.
