{"id":47488,"date":"2024-09-09T14:35:14","date_gmt":"2024-09-09T06:35:14","guid":{"rendered":"https:\/\/honwaygroup.com\/product\/honway-diamond-disc-electroformation\/"},"modified":"2025-03-14T10:17:26","modified_gmt":"2025-03-14T02:17:26","slug":"honway-diamond-disc-electroformation","status":"publish","type":"product","link":"https:\/\/honwaygroup.com\/en\/product\/honway-diamond-disc-electroformation\/","title":{"rendered":"Honway diamond disc (electroformation)"},"content":{"rendered":"<h1>Honway diamond disc (electroformation)<\/h1>\n<p>This product allows the elimination of metallographic sandpaper grinding and polishing steps. The continuous lubricant supply optimizes diamond grain interaction with the workpiece in the disc&#8217;s working layer. The surface architecture ensures enhanced sample flatness across all applications.<br \/>\nThe primary abrasive is high-performance diamond, with a dotted design. It provides various options for hard materials ranging from HV40 to HV2000.<\/p>\n<ul>\n<li>Metals: High-speed steel, alloy steel, hard alloys, tungsten steel, tungsten carbide, and more.<\/li>\n<li>Non-metals: Glass, ceramics, agate, stone, gemstones, jade, monocrystalline silicon, polycrystalline silicon, quartz glass, titanium carbide, magnetic materials, etc.<\/li>\n<li>Grinding\uff1aagainst HV40-2000.<\/li>\n<\/ul>\n<h1>Application areas:<\/h1>\n<ul>\n<li><strong>Materials science<\/strong>, <strong>metal identification<\/strong>, <strong>failure analysis<\/strong>, <strong>manufacturing<\/strong>, <strong>materials research and development<\/strong>,<strong> diamond and gemstone processing<\/strong>, <strong>electronics and semiconductor industries<\/strong>.<\/li>\n<li><strong><span class=\"html-span xdj266r x11i5rnm xat24cr x1mh8g0r xexx8yu x4uap5 x18d9i69 xkhd6sd x1hl2dhg x16tdsg8 x1vvkbs\">Copper-clad laminates<\/span>, <span class=\"html-span xdj266r x11i5rnm xat24cr x1mh8g0r xexx8yu x4uap5 x18d9i69 xkhd6sd x1hl2dhg x16tdsg8 x1vvkbs\">double-sided grinders<\/span>, and <span class=\"html-span xdj266r x11i5rnm xat24cr x1mh8g0r xexx8yu x4uap5 x18d9i69 xkhd6sd x1hl2dhg x16tdsg8 x1vvkbs\">single-disc grinders<\/span>.<\/strong><\/li>\n<\/ul>\n<h2>Product features:<\/h2>\n<ol>\n<li><strong>Excellent Quality<\/strong>: Made from high-performance diamonds using precision molds. Provides efficient grinding and thinning effects with customizable size and grit.\n<\/li>\n<li><strong>High Flatness<\/strong>: The surface, made from high-performance diamonds, ensures full contact between the grinding pad and the workpiece, offering stable and consistent cutting power while maximizing the storage of grinding media.\n<\/li>\n<li><strong>Multiple Grit Options<\/strong>: Offers various diamond grit sizes, customizable according to your needs.\n<p><\/li>\n<li><strong>High Quality and Efficiency<\/strong>: Strong cutting power, long lifespan, and post-polishing features such as superior surface quality, low roughness, high efficiency, and high yield rates.<\/li>\n<li><strong>Easy Operation<\/strong>: Magnetic attachment design for repeated use. Additionally, multiple backing options are available to meet different needs.<\/li>\n<li><strong>Simple and Low Cost<\/strong>: Cooling liquid (water) is sufficient during grinding, eliminating the need for additional abrasives. The process is simpler and manufacturing costs are lower.<\/li>\n<\/ol>\n<h1>Product features<\/h1>\n<p>\u203b Provide #35~#3000 customization, contact customer service if need.<\/p>\n<table width=\"100%\">\n<tbody>\n<tr>\n<td width=\"20%\">\n<p style=\"text-align: center;\">Surface design<\/p>\n<\/td>\n<td style=\"text-align: center;\" width=\"20%\">Abrasive number<\/td>\n<td style=\"text-align: center;\" width=\"19%\">Particle size(um)<\/td>\n<td style=\"text-align: center;\" width=\"19%\">Size(mm)<\/td>\n<td width=\"19%\">\n<p style=\"text-align: center;\">Size (inch)<\/p>\n<\/td>\n<\/tr>\n<tr>\n<td rowspan=\"12\" width=\"20%\">Electroformation<\/td>\n<td width=\"20%\">60#<\/td>\n<td width=\"19%\">240<\/td>\n<td rowspan=\"12\" width=\"19%\">\u00d8200<\/p>\n<p>\u00d8230<\/p>\n<p>\u00d8250<\/p>\n<p>\u00d8300<\/p>\n<p>\u00d8350<\/p>\n<p>\u00d8400<\/td>\n<td rowspan=\"12\" width=\"19%\">\u00d88<\/p>\n<p>\u00d89<\/p>\n<p>\u00d89.5<\/p>\n<p>\u00d812<\/p>\n<p>\u00d814<\/p>\n<p>\u00d815<\/td>\n<\/tr>\n<tr>\n<td width=\"20%\">80#\n<\/td>\n<td width=\"19%\">188<\/td>\n<\/tr>\n<tr>\n<td width=\"20%\">120#<\/td>\n<td width=\"19%\">125<\/td>\n<\/tr>\n<tr>\n<td width=\"20%\">240#<\/td>\n<p><\/p>\n<td width=\"19%\">58<\/td>\n<\/tr>\n<tr>\n<td width=\"20%\">320#<\/td>\n<td width=\"19%\">46<\/td>\n<\/tr>\n<tr>\n<td width=\"20%\">400#\n<\/td>\n<td width=\"19%\">35<\/td>\n<\/tr>\n<tr>\n<td width=\"20%\">600#<\/td>\n<td width=\"19%\">26<\/td>\n<\/tr>\n<tr>\n<td width=\"20%\">800#<\/td>\n<td width=\"19%\">18<\/td>\n<\/tr>\n<tr>\n<td width=\"20%\">1000#<\/td>\n<td width=\"19%\">15<\/td>\n<\/tr>\n<tr>\n<td width=\"20%\">1200#<\/td>\n<td width=\"19%\">12.5<\/td>\n<\/tr>\n<tr>\n<td width=\"20%\">2000#<\/td>\n<td width=\"19%\">7.5<\/td>\n<\/tr>\n<tr>\n<td width=\"20%\">3000#<\/td>\n<td width=\"19%\">5.0<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<h2>1. Product differences<\/h2>\n<table>\n<tbody>\n<tr>\n<td width=\"132\"><\/td>\n<td width=\"208\">Fine grinding disc<\/td>\n<td width=\"213\">Grinding disc\/Electroformation disc<\/td>\n<\/tr>\n<tr>\n<td width=\"132\">Abrasive layer<\/td>\n<td width=\"208\">soft\n<\/td>\n<td width=\"213\">hard<\/td>\n<\/tr>\n<tr>\n<td width=\"132\">Shore hardness\n<\/td>\n<td width=\"208\">80 degrees<\/td>\n<td width=\"213\"><\/td>\n<\/tr>\n<tr>\n<td width=\"132\">Introduction\n<\/td>\n<td width=\"208\">Soft as cowhide\n<\/td>\n<td width=\"213\">Hard as steel<\/td>\n<\/tr>\n<tr>\n<td width=\"132\">Application<\/td>\n<td width=\"208\">Replaces the three processes of back-end grinding and front-end polishing\n<\/td>\n<td width=\"213\">Replaces sandpaper for grinding super-hard materials<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<h2>2. How to Choose<\/h2>\n<p>The specific application depends on the hardness of the workpiece material and your current actual process.<\/p>\n<p>How to use: Place the grinding disc directly on the magnetic machine disc. No need to use polishing cloth or add additional abrasive (polishing liquid). Just use tap water to start grinding.<\/p>\n<p>\u203bWhen processing very sensitive samples, non-corrosive liquids can be used instead of water as lubricants.<\/p>\n<p>\u203bIn order to obtain accurate sample flatness and uniform consumption of the grinding disc, the outer part of the sample holder should protrude a few millimeters from the working surface of the grinding disc.<\/p>\n<h2>3. Precaution<\/h2>\n<ol>\n<li>For optimal flatness, avoid sticking any labels or similar items to the bottom of the disc to prevent affecting workpiece flatness.<\/li>\n<li>Ensure that the contact surface between the grinding disc and the machine is very flat, clean, and dry to avoid impacting the workpiece&#8217;s flatness.<\/li>\n<li>After use, carefully remove the pad, rinse with water, and let it air dry.<\/li>\n<li>Avoid bending or damaging the precision grinding disc.<\/li>\n<li>When installing or removing, do so carefully to avoid magnetic attraction pinching your hands.<\/li>\n<\/ol>\n<p>&nbsp;<\/p>\n<h2>4. Others<\/h2>\n<p><a href=\"https:\/\/honwaygroup.com\/wp-content\/uploads\/2024\/09\/%E5%AE%8F%E5%B4%B4%E5%9E%8B%E9%8C%84-DM001_%E9%91%BD%E7%9F%B3%E6%8B%8B%E5%85%89%E7%9B%A4-01-scaled.webp\"><img fetchpriority=\"high\" decoding=\"async\" class=\"wp-image-42433 alignleft\" src=\"https:\/\/honwaygroup.com\/wp-content\/uploads\/2024\/09\/%E5%AE%8F%E5%B4%B4%E5%9E%8B%E9%8C%84-DM001_%E9%91%BD%E7%9F%B3%E6%8B%8B%E5%85%89%E7%9B%A4-01-scaled.webp\" alt=\"Metallographic Grinding Disc\" width=\"676\" height=\"911\"><\/a><\/p>\n<p><a href=\"https:\/\/honwaygroup.com\/wp-content\/uploads\/2024\/09\/%E5%AE%8F%E5%B4%B4%E5%9E%8B%E9%8C%84-DM001_%E9%91%BD%E7%9F%B3%E6%8B%8B%E5%85%89%E7%9B%A4-02-scaled.webp\"><img decoding=\"async\" class=\"wp-image-42437\" src=\"https:\/\/honwaygroup.com\/wp-content\/uploads\/2024\/09\/%E5%AE%8F%E5%B4%B4%E5%9E%8B%E9%8C%84-DM001_%E9%91%BD%E7%9F%B3%E6%8B%8B%E5%85%89%E7%9B%A4-02-scaled.webp\" alt=\"Metallographic Grinding Disc Comparison Table\" width=\"677\" height=\"912\"><\/a><\/p>\n","protected":false},"excerpt":{"rendered":"[caption id=\"attachment_42416\" align=\"alignnone\" width=\"506\"]<a href=\"https:\/\/honwaygroup.com\/wp-content\/uploads\/2024\/09\/%E8%9E%A2%E5%B9%95%E6%93%B7%E5%8F%96%E7%95%AB%E9%9D%A2-2024-09-03-172725.png\"><img decoding=\"async\" class=\"size-full wp-image-42416\" src=\"https:\/\/honwaygroup.com\/wp-content\/uploads\/2024\/09\/%E8%9E%A2%E5%B9%95%E6%93%B7%E5%8F%96%E7%95%AB%E9%9D%A2-2024-09-03-172725.png\" alt=\"Honway diamond disc(electroforming) structure\" width=\"506\" height=\"350\"><\/a> Honway diamond disc(electroforming) structure[\/caption]\n<p>The primary abrasive is modified diamond, with a dotted design. It provides various options for hard materials ranging from HV40 to HV2000.<br \/>\n\u2022 Metals: High-speed steels, alloy steels, hard metals\/carbides, tungsten steels, tungsten carbides, and similar.<br \/>\n\u2022 Non-metals: Glasses, ceramics, agates, natural stones, gemstones, jades, monocrystalline silicons, polycrystalline silicons, quartz glasses, titanium carbides, magnetic materials, and others.<\/p>\n<h5><strong><span style=\"color: #ff0000; font-size: 19.2px;\">\u25b2<\/span><\/strong><strong><span style=\"color: #ff0000; font-size: 19.2px;\">For custom sizes, please contact customer service.<\/span><\/strong><\/h5>\n<h5><strong><span style=\"color: #ff0000; font-size: 19.2px;\">\u25b2 Preferential discounts can be enjoyed for large orders, please contact customer service.<br \/>\n<\/span><\/strong><\/h5>\n<h5><strong><span style=\"color: #ff0000;\">\u25b2Please contact customer service for order delivery date:<\/span><a href=\"https:\/\/honwaygroup.com\/en\/contact-honway\/\"> Contact Honway<\/a><\/strong><\/h5>\n","protected":false},"featured_media":42427,"template":"","meta":{"site-sidebar-layout":"default","site-content-layout":"default","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"default","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"default","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center 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